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Resistance Fuse amp Interrupting Rating

Product Item: Resistance Fuse amp Interrupting Rating
Category: Current fuse
How fuses work
When a current flows through the fuse conductors, conductors because there is a certain resistance, the conductor will generate heat. And the calorific value follows this formula: Q = 0.24I2RT; Where Q is the amount of heat, 0.24 is a constant, I is the current flowing through the conductor, R is the resistance of the conductor, and T is the time the current flows through the conductor; Based on this formula, it is not difficult to see the simple working principle of the fuse.

  • PRODUCT DETAIL
A fuse is also called a current fuse, which is defined by the IEC127 standard as a "fusible link". It is mainly used for overload protection. If the fuse is correctly placed in the circuit, the fuse will automatically cut off the current when the current abnormally rises to a certain height and heat, which protects the safe operation of the circuit.
The fuse invented by Edison more than a hundred years ago was used to protect the then expensive incandescent lamps. With the development of the times, the fuse to protect electrical equipment from overcurrent, overheating damage. Avoid serious injuries caused by internal malfunctions of electronic equipment.

How fuses work
When a current flows through the fuse conductors, conductors because there is a certain resistance, the conductor will generate heat. And the calorific value follows this formula: Q = 0.24I2RT; Where Q is the amount of heat, 0.24 is a constant, I is the current flowing through the conductor, R is the resistance of the conductor, and T is the time the current flows through the conductor; Based on this formula, it is not difficult to see the simple working principle of the fuse.
When the material and shape of the fuse are determined, its resistance R is relatively determined (if its temperature coefficient of resistance is not considered). When current flows through it, it generates heat, and its heat generation increases with time. The magnitude of the current and resistance determines the rate of heat generation. The structure of the fuse and its installation condition determine the rate of heat dissipation. If the rate of heat generation is less than the rate of heat dissipation, the fuse will not blow. If the rate of heat generation is equal to the rate of heat dissipation, it will not melt for a long time. If the rate of heat generation is greater than the rate of heat dissipation, more and more heat will be generated. And because it has a certain specific heat and mass, the increase in its heat is reflected in the increase in temperature. When the temperature rises above the fuse's melting point, the fuse will blow. This is how the fuse works. We should know from this principle that when you design and manufacture fuses, you must carefully study the physical characteristics of the materials you choose and ensure that they have a consistent geometry. Because these factors play a vital role in the normal operation of the fuse. Also, when you use it, be sure to install it correctly.

A、 Product features
Anti surge performance of the product is good, the fuse good consistency, small volume, convenient installation, safe and
reliable, widely used in electric light source, switching power supplies, chargers and home appliances and other electronic
equipment。

Two、 Size and shape
 
fuse Size and shape
Type number
Rated power
W
Size (mm)
Paint root length allowed*(mm)
Dmax
Lmax
H±1
d±0.05
RXF
0.25、0.5S
3.0
7.0
60~70
0.38~0.45
≤1
0.5、1S
4.0
11
60~95
0.43~0.60
≤1.5
1、2S
5.0
12
60~70
0.54~0.72
2、3S
6.0
16
60~80
0.60~0.72

 
Three、 Technical note
General data
1、  Nominal resistance tolerance:±5%、±10%
2、  Climate category:55/155/21
3、  Low pressure:8.5kpa
4、  Stability grade:5%
5、  The resistance change limit value:
5.1、 Long term test:±(5%R+0.1Ω)
5.2、 Short term test:±(1%R+0.05Ω) 
6、   Temperature coefficient:±350*10-6/℃
7、   Rated current:I2(A)=P(W)/R(Ω)
8、Power curve in Figure2:
 
fuse Power curve
Note: the power rating is the maximum continuous operating at 70 ℃ temperature exceeds 70 ℃, reducing power consumption by the curve。
9、Fuse characteristic
   Definition: the overload of resistors impose requirements, resistance increased significantly; the current flowing through the
resistor to drop to the initial experimental current below 1/50 is called the fuse. The resistor from plus the specified overload to
fuse the time required is called the melting time. This property is called the fuse characteristics。
   Requirements: overload conditions at rated current ratio rules, the melting time shall conform to the following provisions;

                                                     Table3
 
Rated current ratio (Times)
Fusing time(S)
0.25W
R<1Ω:6    R≥1Ω:8
≤30
0.5~3W
R<1Ω:5    R≥1Ω:6
≤30
Note: the melting time according to make user requirements
 
10、Anti shock performance
      According to figure 3 switch K, turn on the switch K2, according to 1S 1S off, K1 repeated off 30 times, test the resistance should not open。
      
 electrical fuse Anti shock performance
11、Surge (Surge) characteristics
Test conditions: in accordance with the standard IEC61000-4-5 test, load specific for the output end is connected with the corresponding, applying a surge voltage, waveform:1.2/50us  8/20usCombination wave; coupled mode: L-N, L N-PE, L-PE, N-PE according to the requirement of selection; polar respectively: positive and negative; phase angle: 0°、90°、180°、270°,Surge frequency 5 times each, interval time60S。
   Test standard: after the test, test the resistance should not open。

    12, the main test items, test methods and performance requirements (if no special instructions, are in the standard test atmospheric conditions)                  
 
Serial number
Test project
Test method
Performance requirements
1
Resistance
Resistance sorting instrument measurement error.
Resistance value at nominal resistance and
The allowable deviation range。
2
Short term load
Rated voltage, resistor applied 2.5 times for 5S, 1 ~ 2H after recovery of the resistance measurement, and calculate the resistance change rate.
The resistance change:
△R≤±(2%R+0.05Ω)
3
Weldability
Slot welding method, the resistor terminations immersion(260±5)℃
The solder pot, the insertion depth distance element body2-0.5 mm
For 2± 0.5S, remove the observed solder coverage area.
Be immersed in the peripheral part of the direction of the surface 90% coverage。
4
High voltage
The resistor is placed in metal “ V” grooves, insulation voltage regulation, voltage and resistance in the two wire and &ldquo together; V” groove between 60S, continued.
No breakdown, arcing
5
Resistance to soldering heat
Before the experiment measuring resistance, the resistor terminations immersion350±10℃The solder pot, continued 3.5±0.5 S After recovery,1hAfter measuring, calculating the resistance change rate.
The resistance change:
△R≤±(1%R+0.05Ω)
6
Rapid temperature changes
According to the low temperature:-55±3℃,Time: 30 minutes, normal temperature, time2-3Minutes, high temperature 155± 3 ℃ , time: 30 minutes at room temperature, time, style= "2-3 minutes, this is a cycle, do 5 cycles, restore the 1-2h after measuring and calculating the resistance change rate
 
The resistance change:
△R≤±(1%R+0.05Ω)
7
Durability
The resistor is placed in the constant temperature box (70± 3) ℃, input rated DC voltage, 1.5h, 0.5h fault, so the cycle of 1000h, 1&mdash recovery after removing; after 4h, the resistance measurement, calculation of resistance change rate. The paperspan>
The resistance change:
△R≤±(5%R+0.1Ω)
 
8
Terminal strength
Pull: with 10N it continued to pull 10S; bending:In the end with5NLoad, the resistor body (2-3 "FONT-SIZE: 12pt") S in 90° after recovery, the other direction bending, namely bending 2 time.
The resistance change:
△R≤±(1%R+0.05Ω)。
 
9
Vibration
The resistor body and installation point distance of 6± 1mm, vibration rate range of 10-500HZ,: 0.75mm "FONT-SIZE: 12pt 98m/s2 "FONT-SIZE: 12pt" > the lesser of ; vibration direction and time along the Z "FONT-SIZE: 12pt", XY axis 2h "FONT-SIZE: 12pt, , cycle:1min;
(10-55-10HZ),Resistance measurement test, and calculate the resistance change rate。
1)Appearance: no mechanical damage
(2)The resistance change:
△R≤±(1%R+0.05Ω)
 
10
Climate sequence
-Dry   cyclic damp heat test, Db, the first cycle cold;   low pressure   cyclic damp heat test cycle, Db, DC load the rest
The resistance change:
△R≤±(5%R+0.1Ω)
11
The resistance change
The test samples were installed in the 25± 3mm, applying 5 "FONT-SIZE: 12pt", 10 "FONT-SIZE: 12pt", 16 rated power consumption load, duration of 5min< span style= "FONT-SIZE: 12pt" > or to the resistor into open check。
The screen cylinder misfire
13、Braid type and size as shown in Figure 4, table5:
fuse Braid type and size
 
Taping specifications
Size  (㎜)
U
W
P
L1-L2
T
Z
R
t
S
T26
38±1
26±0.5
5±0.5
<0.5
6±0.1
≤1
0
≥3.2
<0.8
T52
64±2
52±1
<1
T63
75±2
63±1
≤1,2
75±2
63±1
10±0.5
T72
84±2
72±2
5±0.5
<1.2
84±2
72±2
10±0.5

14、Casing product style and size is shown in Figure 5, table6
 
Shape
  inch ruler; (㎜)
H±1
H1±1.5
H2±1.5
h≤ h (1±5%)
h1±2
h2±2
TA Type
70
20
20
50
10
10
TB Type
80
5
25
40
10
30
Note: 1, the lead exposed parts≤5㎜, tolerance is +2/-1 mm, 2, casing size can be manufactured according to customer requirements
fuse Casing product style
15、Molding style and size chart
fuse Molding style and size chart
Shape
Size(㎜)
P±0.5
H±1
h±1
Note:
Shape and size can be produced according to customer requirements
nType
5
4
 
10
4
 
BType
5
 
4.5
10
 
4.5
LType
10
4.5
 
12
4.5
 
 
16、Specification name specification (cases)
 
interrupting rating fuse
 
17、Resistor color ring sign
fuse Resistor color ring sign
Color
Color
First digital
First digit
Second digitalSecond digit
Third digital
Third digit
Multiplier
Malutiplier
Error rateTolerance
Black Black
0
0
0
100
Brown Brown
1
1
1
101
±1
Red Red
2
2
2
102
±2
Orange Orange
3
3
3
103
Huang Yellow
4
4
4
104
Green Green
5
5
5
105
±0.5
Blue Blue
6
6
6
106
±0.25
Purple Violet
7
7
7
107
±0.1
Ash Gray
8
8
8
108
White White
9
9
9
109
Gold Gold
10-1
±5
Silve rSilver
10-2
±10
no Plain
±20
 

Product description
● product introduction: fuse resistor (also called insurance resistor, Wirewound resistors, Wirewound resistors, fuse resistance), is a new type of special element has a dual role of resistor and fuse. It with the letter &ldquo in the circuit; RF” or “ R”
representation. 
● Rated power: 1/4W, 1/2WS, 1/2W, 1WS, 1W, 2WS, 2W, 3WS etc.
● withstand voltage: 350V
● resistance range: 0.1Ω ~510Ω. 
● error: ± 1%~± 5%
● certification: UL/VDE/CQC certification 
The product features:
1, is the best choice for small power low cost scheme.
2, can satisfy the anti surge current shock and anti lightning requirements.
Heat dissipation capability of
3, strong, low temperature coefficient, high pressure resistance, insulation, flame retardant, explosion proof, long life.
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